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# Dal Teknik Makina - A Company of Dal Engineering Group

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## Pages

- [Home](https://dalteknik.com/) - Mission: To be the helping hand for our customers whenever they need us. To put their needs ahead of everything and the desire to solve their problems as a technology provider company in most economic and environmental-friendly way.
- [Contact Us](https://dalteknik.com/contact-us/) - Mission: To be the helping hand for our customers whenever they need us. To put their needs ahead of everything and the desire to solve their problems as a technology provider company in most economic and environmental-friendly way.
- [Career](https://dalteknik.com/career/) - Name Surname Phone Number E-mail Message CV I consent as described in the Employee Candidate Consent Statement. I agree to receive electronic messages (e-mails/SMS) to my contact information. Send
- [ÇALIŞAN ADAYI RIZA METNİ](https://dalteknik.com/calisan-adayi-riza-metni/) - Sayın Çalışan Adayı, DAL TEKNİK MAKİNE TİCARET VE SANAYİ ANONİM ŞİRKETİ (“ŞİRKET”) ile gerçekleştirmiş olduğunuz iş başvurusu sebebiyle doldurmakta olduğunuz Başvuru Formunda yer alan genel ve özel nitelikteki kişisel verilerinizin Şirketimiz tarafından tamamen veya kısmen herhangi bir veri kayıt sisteminin parçası olmak kaydıyla otomatik veya otomatik olmayan yollarla elde edilmesi, kaydedilmesi, muhafaza edilmesi, açıklanması, aktarılması)
- [Kiln Inlet / Outlet Seal](https://dalteknik.com/kiln-inlet-outlet-seal/) - Our graphite seals reduce false air intake and allow enough flexibility to follow the kiln’s movements. Rows of graphite blocks held in place by a wire rope system. This, ensures an efficient seal against the outer air casing.The inlet and outlet zones with seals are very critical parts of kiln. If false air enters the
- [Hydraulic Thrust Roller](https://dalteknik.com/hydraulic-thrust-roller/) - The automatic hydraulic thrust roller controls the kiln’s axial motion. The hydraulic thrust device is designed to take up the full axial load of the kiln, so skewing of the support rollers is not needed. The result is smooth operation with improved lifetime for rolling components.Hydraulic thrust forces can be very severe and must be
- [Rotary Kiln](https://dalteknik.com/rotary-kiln/) - For responding the demands of today metal and cement industry, our company provides for metal industries rotary kilns up to 6000 tpd with regard to quality, maximum capacity and minimum costs. Beside Cement industry we are also expert in recycling from Electric Arc Furnace Dust to zincoxide (ZnO) in waelz kilns.Our Reliable DesignOur rotary kilns
- [Kiln Shell](https://dalteknik.com/kiln-shell/) - For responding the demands of the cement industry, Dal Machinery provides rotary kilns up to 6000tpd, with regard to quality, maximum capacity and minimum costs. Our reliable design will lead you to how resource consumption, high operating safety and low specific operating costs and capital expense.Our rotary kilns use pneumatically-operated seals which are designed to
- [Cement Mill](https://dalteknik.com/cement-mill/) - UNIVERSAL DRIVE BALL MILLSUDCM type mills are designed to achieve maximum grinding efficiency, low energy consumption, compact plant layout and compact mill drive design. All mill types may operate in either open or closed circuit.UDCM with its special design enables alternative drive systems bydouble pinion direct gearbox with girthgearcentral drive reducer with shaft couplingdirect drive
- [Splash Box](https://dalteknik.com/splash-box/) - Optimized Meal DistributionNo Increase of Pressure Drop of Riser DuctEasy InstallationLong LifetimeNo Maintenance, respectively no adjustment work necessary
- [Splash Box](https://dalteknik.com/tyre/) - Transmitting all gravity of rotary barrel (including refractory bricks, internal devices and raw material, etc.) to support roller,Ensuring a smooth rotation of the barrel on supporting rollers as well as strengthens radial stiffness of barrelHigh strength and good durabilityHigh quenching hardnessGood wear resistanceSimple structure and easy to adjust and repair Kiln Dimension (m)Ø3,55Ø3,8Ø4Ø4,2Ø4,5Ø4,6Ø4,8Ø5,2
- [Dip Tube](https://dalteknik.com/dip-tube/) - Resisting high temperatures and oxidation, thermal shock.Allowing appropriate operating conditions in the cyclone in relation to temperatures and mechanical stresses.
- [Nose Ring](https://dalteknik.com/nose-ring/) - Due to the latest development in the field of coolers (3rd generation, fixed inlet…), Dal machinery had developed a wide range of nose-ringin orther to remain cost efficient for longer compaign and better stability of production.Tech specs:Split design consisting of the support parts (metallic) and the wearing parts (box type with castable).Split design consisting of
- [Raw Meal Chute](https://dalteknik.com/raw-meal-chute/) - Optimise the ventilation .Removable steps so they can be easily replacedWear-resistant materials.Leaks and losses of the material to be ground reduced to a minimum.Optimisation of transport capacity (endless/cone design).Increase in the load capacity
- [Expansion Joint](https://dalteknik.com/expansion-joint/) - Absorbing pump vibration, lateral movement and minor pipeline misalignment .Ideal for vibration isolation and misalignment compensation,smaller convolution spaceCompensating axial, lateral and angular deflection.
- [Pendelum Flap](https://dalteknik.com/pendelum-flap/) - Easy installation, even in existing meal pipeEasy maintenance (cleaning) due to special bearing of the flap shaft allowing movement of the flap in three axis directions.Long durability due to application-specifically selected materials and easy maintenanceInstallation with or without refractories possible
- [Roller Station](https://dalteknik.com/roller-station/) - Seamless forged steel
- [Main Drive](https://dalteknik.com/main-drive/) - Expanding the shell without distorting it and gear rim.An automatic spray lubrication system ensures adequate lubrication of the gear rim.Proven solution, it features high-quality materials and precision engineering. Nominal capacit (tpd) Dimension (mxm) Refractory thickness(mm) Power consumption(kW) Installed power(kW) 2500 Ø 4,0 x 59 200 240 450 2800 Ø 4,2 x 60 200 270 500
- [Crusher](https://dalteknik.com/crusher/) - CLINKER ROLLER CRUSHEROur range includes also clinker crusher. Our capabilities allow us to offer to our clients with turnkey solutions for aggregate crushing systems. We undertake custom-designing, engineering, installation, erection and commissioning of our range of aggregate crushing systems.Our turnkey solutions are carried out by our expert professionals who ensure minimum downtime and accuracy in
- [Dynamic Separator](https://dalteknik.com/dynamic-separator/) - Dynamic separator is a device that separates course and fine materials as reject and product. It can be used in many areas of industry such as cemet, energy, mine, metals and agriculture.Dynamic separator consists of some main parts such as blades (rotor, static, vortex), casing and reject box. There are two types ( static and
- [Crushing-Conveying](https://dalteknik.com/other-equipments/) - CRUSHERSJav Crusher The new single toggle primary jaw crushers have been manufactured to be reliable in even the most difficult working conditions. Extensive researches have resulted in designin a new crushing chamber with a slight catching angle. TypeFeed Opening (mm)Flywheel Diameter Ø (mm)Flywheel Rotation (RPM)Drive (kw)Weight (kg)FRN16001600X13502400170 - 190250- 31590000FRN14001400X12501900180 - 220160 - 20053000FRN12501250X10501600180 -
- [Computational Fluid Dynamics](https://dalteknik.com/computational-fluid-dynamics/) - Our sustainability target to zero CO2 emissions in cement industry Main scopes of CFD Department are:Calciner Simulations, Design and UpgradeCyclone Simulations, Design and UpgradeMain Burner Simulations and UpgradeChlorine bypass systems, Design and UpgradeOthers;Gas Conditioning Towers, Process Filter Gas Distribution, Gas Ducts, Kiln Hood, Tertiary Air Ducts etc.Two main commercial softwares (CPFD Barracuda Virtual Reactor and
- [Cyclones & Riser Ducts](https://dalteknik.com/cyclones-and-riser-ducts/) - DTM has created its own preheater cyclone and riser duct by simulating hundreds of different variations and has achieved a unique design which satisfies the customer demands such as low pressure drop across stages and low capital investment cost with high separation efficiency. This modern design focuses on the top part of the cyclone, “Snail
- [About Us](https://dalteknik.com/about-us/) - We are one of the world's leading companies in the cement industry, engineering and equipment supply. At this point; We are one of the first Turkish companies to build a turnkey cement factory.We proved that we are the only company that does Process Engineering in Turkey. We Know, Knowledge is Power We have the potential
- [Sustainability](https://dalteknik.com/sustainability/) - Every new step affects the Earth Earth is about 4.5 billion years old. Human-kind, still very young compared to Earth, has been living on this great planet for tens of thousands of years. Despite this, every development in the march of humanity, backed by science and technology, has affected and is affecting all lives on
- [Technical Audit & Assessment](https://dalteknik.com/technical-audit-assessment/) - DTM has expert teams to perform audits. We define the scope of audits according to clients’ needs. DTM has expert teams to perform audits. We define the scope of audits according to clients’ needs. Audits can include entire process or particular part of the process, depending on desired improvements in the process. As DTM, we
- [Revamping for Alternative Fuels](https://dalteknik.com/revamping-for-alternative-fuels/) - Alternative fuels are one of the important fuel sources in cement industry. A lower carbon intensity than coal or petcoke. According to the International Energy Association, these mixed fuels can be 20 to 25% less carbon-intensive than traditional fossil fuels. Using alternatives to coal and petcoke as replacement fuels in a cement kiln can significantly
- [Preheater Ancillaries](https://dalteknik.com/preheater-ancillaries/) - Applicable for wide range of fuels and raw materials Tailor made design for specified capacity, location, fuel and raw material Optimized structural design to reduce bill of quantity; steel, concrete or composite can be applied. The type of structure is decided based on local costs SAP2000, Xsteel, ANSYS Mechanical, ABAQUS and Nastran for static calculations
- [Precalciner](https://dalteknik.com/precalciner/) - Design of the calciner is quite crucial for complete combustion and calcination. Generally with simulations and low CAPEX process modifications, alternative fuels substitution rates of 70% in the burner and calciner are readily possible, with up to 100% in the calciner depending on the alternative fuel type and specification.For the calciner to perform well, DTM
- [Norm Cement Plant, Azerbaijan](https://dalteknik.com/norm-cement-plant-azerbaijan/) - Dal Teknik Makina has conducted two audits for mechanical and process point of view to the Norm Cement Plant to figure out the bottlenecks of the pyro line together with the cement grinding unit in order for the Norm Cement Plant to increase its production capacity and decrease the energy consumption. In addition to detailed
- [News](https://dalteknik.com/news/) - Goltas Cement Plant, Isparta Dal Teknik Makina has conducted a process audit for both clinker production lines of Isparta Cement… Detail Cimsa Cement Plant, Mersin The goal of the project CIMSA Mersin Cement Plant wants to improve its 1st clinker production… Detail Norm Cement Plant, Azerbaijan Dal Teknik Makina has conducted two audits for mechanical
- [Kiln Bypass Unit](https://dalteknik.com/kiln-bypass-unit/) - The amount of waste used in alternative fuel firing has increased, so the concentration of volatile components, in particular, chlorine has increased as well. Therefore, removal of chlorine effectively from kiln-preheater systems becomes a must.DTM has developed an efficient Bypass System to remove chlorine from PHT. The use of advanced CFD methods allows DTM’s Bypass
- [Goltas Cement Plant, Isparta](https://dalteknik.com/goltas-cement-plant-isparta/) - Dal Teknik Makina has conducted a process audit for both clinker production lines of Isparta Cement Plant to figure out the bottlenecks of the pyro line in order for Isparta Cement Plant could burn alternative fuels without decreasing its production capacity. Technical inspection covered clinker production line measurements together with the ball type raw mill
- [General Plant Design](https://dalteknik.com/general-plant-design/) - Dal Teknik Makina is providing Turnkey Greenfield Projects and Upgrade & Retrofit Projects, with its group companies and giving engineering services to cement and different industrial sectors all around the world.Dal Teknik Makina has extensive experience in providing cost effective solutions with energy efficient, increased waste handling and low CO2 & NOX emissions.Services provided within
- [CO2 Sustainability](https://dalteknik.com/co2-sustainability/) - Our sustainability target to zero CO2 emissions in cement industry Cement production consumes significant amounts of energy and natural resources, and accounts for approximately 7%of global man-made greenhouse gas (GHG) emissions in CO2 equivalents. (IEA,2018) As it is known Process related CO2 emissions are unavoidable in the cement industry Indirect emissions are produced by burning fossil fuels
- [Cimsa Cement Plant, Mersin](https://dalteknik.com/cimsa-cement-plant-mersin/) - The goal of the project CIMSA Mersin Cement Plant wants to improve its 1st clinker production line by changing the 1st and 2nd stage cyclones for both two strings. Dal Teknik Makina offers “turnkey” replacement of cyclones. The modification project will allow electrical and a slight heat energy reduction by reducing pressure drop and improving
- [3D Scanning](https://dalteknik.com/3d-scanning/) - Our sustainability target to zero CO2 emissions in cement industry FARO Focus S70 Laser Scanners are specifically designed for both indoor and outdoor measurements in industries such as Architecture, Engineering, Construction, Public Safety and Forensics or Product Design. All devices capture real world information used in the digital world to analyze, collaborate and execute decisions
- [References](https://dalteknik.com/references/) - COMPLETE PRODUCTION LINES YearCountryCustomer NamePlantProduction Capacity / Condition BEFOREProduction Capacity / Condition AFTEROngoingBelgiumCementir Holding – CCBGaurain Cement Plant4,500 tpd @ 40% AF TSR / No Bypass5,000 tpd @ >80% AF TSR / 9% BypassOngoingSpainVotorantim CimentosToral de los Vados Plant2,600 tpd @ 20% AF TSR3100 tpd @ 80% AF TSROngoingFranceLafargeHolcimSt Pierre La Cour Cement Plant22.4 mbar

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