Yurt Cement Company

Date : 2009 – Completed in 18 months

Project Objective : 2.250 tpd Clinker Production Line 2 x 60 tph +100 tph Cement Grinding Line 2 x 100 tph Cement Packing Line

Contact Type : Turn-key (Greenfield)

Service Provided :
  • Process know-how
  • Raw material investigation
  • Feasibility study
  • Basic, civil, mechanical, electric engineering
  • Project management
  • Purchasing services
  • Civil (conctrete & steel) Construction works
  • Electric, automation works (by Electric Automation)
  • Erection works
  • Auxiliary units (Process water, fuel oil, compressed air)
  • Site mobilization
  • Thermal insulation works
  • Electric motors, drives, transformers (by Dal Motor)
  • Refractory applications works
  • Start-up commissioning, training
  • Assistance in operation
  • Refurbishment of used equipment
  • Adaptation of used equipment to new equipments

Yurt Cement Process Units
Limestone – clay double rotor hammer crushing (600 tph by Dal Machinery)
Circular Pre-blending (used equipment refurbished by Dal Machinery and Electric Automation)
Raw material preparation and dosing to mill
Raw meal grinding with vertical roller mill (200 tph by Dal Machinery)
Homogenization silo (5350 ton)
Kiln dosing system
Pyro-process unit ;
  • 4 stage pre-heater inline-calciner, (780 kcal/kg clinker , %100 petcoke, by FTI)
  • ø4,15m x 59m rotary kiln
  • Clinker cooler (by FTI)
  • Fuel-oil / Petcoke Burner
  • Downcomer
Dedusting units;
  • Preheater/Kiln & VRM dedusting ESP (by ELEX & Dal Machinery)
  • Clinker cooler de-dusting Multi-cyclone (by CMT)
  • Coal mill other nuisance bag filter (by DTI)
Clinker transport to storage area
Clinker Storage unit (35.000 tons)
Cement Additives transport unit
Cement Mill feeding unit;

Yurt Cement Process Units
Cement grinding unit ;
  • Theree Ball Mils
  • Two Dynamic Seperators (by Dal Technic Machinery)

Cement transport to silo
Cement storage unit (Multicell silo with 2x6000 ton)
Cement packing & bulk loading & truck loading unit (2x120 tph rotopacker by Dal Machinery)

Raw Coal Loading unit
Raw Coal Dosing to Mill unit
Coal Grinding with VRM (by Dal Machinery)
Fine Coal Silos
Coal Dosing Unit to Kiln and Calciner

Compressed air unit
Fuel oil preparation and storage unit
Process water cooling unit
Heat recuperation system from clinker cooler unit